TFL3600 AUTOMATIC WET WIPES MACHINE

TFL3600 is ideal machine for low capacity production. it is an ideal machine for start-up production. 3600 wipes/min to 125 packs/min.
FEATURES 
Online impregnating: the wetting is performed by nozzles on each line for hygiene.
Lube pump with flow meter: for accurate wetting ratio 
250 lt of lotion tank: Internal lotion tank, supplied with machine.          
Rotary Cutting system: for fast and accurate cutting system.
Z and Interfold folding boxes: bot unit supplied with machine.
Double stacker: while one stacker working the other on waiting, good for speed.
Metal detector: to detect metal objects on the product. Safety and quality purpose
Waste reject (clips) system: rejection of faulty clips not the whole pack.
Non-stop roll change: The machine is not stopped during roll change.
Product touching surface Chromium 316L: for hygiene and corrosion purpose.
Machine frame chromium 304 (front cabin): hygiene and corrosion.
Product height adjustable (before and after cutting): when working lower GSM of products or less number of rolls. Needed for accurate cutting length.
Up to 300mm cutting length (for industrial hospital wipes): good for large products.
500 cut/min (actual production): number of cuts performed by cutting unit in a minute.
SMC (Japan) pneumatic components: Japan brand pneumatic components.
SFK and FAG bearings: German and Italian brand bearings.
Aluminium cover and sliding doors.
TECHNICAL SPECS 
Control                      Electronic - Pneumatic
Cutting                      Rotary, flexi cut
Cutting speed                     600 cut/min
OEE Over 95%
WasteLess than 3%
Number of Operator2
Stacking                    servo driven 2 elevators
Feeding                     Automatic feed to flow wrap machine
Spliced clip              Automatic rejection
Control System       Motion and PLC
PLC language           As per customer request. English standard
Pneumatic system Festo - SMC
Liquid tank capacity250 litres, optional 500 or 1000 litre
Liquid dosing                       up to 300%
Machine Dimension          2300 mm x 9000 mm x2075mm           
Weight                      4700 Kg
# Reels6 reels
Max. reel dia            1200 mm
Substrate                  Spunlace, Airlaid, Hydraspun
Product TypeBaby Wipes, Toilet Wipes, Medical Wipes
GSM                           30 – 80 gsm
Core diameters       76mm                                    
Wipe minute                          3600 wipes/min
Linear speed                        120m/min
Pack / Minute125 packs/min
Servos & Drives      Sigmatek or as customer request
Power                                    380 V AC 50 Hz 30 Amp 20 Kw
Operating Air          6-8 Bar
Air consumption    1000 – 1500 nominal V/min
Impregnating                      online, before or after folding
Format change       depends on format, up to 30 min
Optional       Web guide, hot melt, Auto-splice
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