AUTOMATIC WET WIPES MACHINE TFL12000

TFL12000 is fast, advanced for continuous production with high speed and low maintenance. 12000 wipes/min or 125 packs/min.
FEATURES
Online impregnating: the wetting is performed by nozzles on each line for hygiene.
Lube pump with flow meter: for accurate wetting ratio 
250 lt of lotion tank: Internal lotion tank, supplied with machine.       
Rotary Cutting system: for fast and accurate cutting system.
Z and Interfold folding boxes: bot unit supplied with machine.
Double stacker: while one stacker working the other on waiting, good for speed.
Metal detector: to detect metal objects on the product. Safety and quality purpose
Waste reject (clips) system: rejection of faulty clips not the whole pack.
Non-stop roll change: The machine is not stopped during roll change.
Product touching surface Chromium 316L: for hygiene and corrosion purpose.
Machine frame chromium 304 (front cabin): hygiene and corrosion.
Product height adjustable (before and after cutting): when working lower GSM of products or less number of rolls. Needed for accurate cutting length.
Up to 300mm cutting length (for industrial hospital wipes): good for large products.
500 cut/min (actual production): number of cuts performed by cutting unit in a minute.
SMC (Japan) pneumatic components: Japan brand pneumatic components.
SFK and FAG bearings: German and Italian brand bearings.
Aluminium cover and sliding doors.
TECHNICAL SPECS 
Control          Electronic - Pneumatic
Cutting                      Rotary, flexi cut
Cutting speed          600 cut/min
OEE Over 95%
WasteLess than 3%
Number of Operator2
Stacking                    servo driven 2 elevators
Feeding                     Automatic feed to flow wrap machine
Spliced clip               Automatic rejection
Control system        Motion and PLC
PLC language           As per customer request. English standard
Pneumatic system  Festo - SMC
Liquid tank capacity250 litres, optional 500 or 1000 litre
Liquid dosing           up to 400%
Machine Dimension2300 mm x 19500 mm x2075mm          
Weight                      7300 Kg
Number of Line       20 reels
Max. reel dia            1200 mm
Substrate                  Spunlace, Airlaid, Hydraspun
Product TypeBaby wipes, Toilet wipes, Medical wipes
GSM                           30 – 80 gsm
Core diameters       76mm 
Wipe minute            12000 wipes/min
Linear speed            120m
Pack / Minute125 packs/min
Servos & DrivesSigmatek or as customer request
Power                        380 V AC 50 Hz 30 Amp 30 Kw
Operating Air           6-8 Bar
Air consumption     1000 – 1500 nominal V/min
Impregnating           online, before or after folding
Format change        depends on format, up to 1,5 hr
OptionalWeb guide, hot melt, Auto-splice
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